Unsewn Standard-Size Foam Can Coolers
Bulk discounts, applied automatically at checkout
- 22%
- off 2 or more packs
- 36%
- off 5 or more packs
- 40%
- off 10 or more packs
Mix and match any colors or products.
Free shipping: arrives Fri, Aug 21 – Thu, Aug 27
Expedited shipping: arrives Wed, Aug 19 – Mon, Aug 24
Delivery windows reflect carrier expectations. See shipping details below.
Unsewn Foam Can Cooler Blanks for Regular 12 oz Cans
Customize first, then sew. TahoeBay unsewn foam can cooler blanks arrive as pre-cut flat panels, giving you easy access to the entire decorating surface before the sleeve is assembled.
Made from premium 4mm polyfoam with a smooth scuba-knit polyester exterior, these blanks are especially useful for embroidery, sublimation, DTF, HTV, screen printing, and other projects that are easier to complete while the material is still flat.
Important: These are unfinished blanks and must be sewn before use. Use a plain seam when assembling these foam sleeves.
Customize While It's Flat
Working with an unsewn panel gives you more freedom than decorating an already assembled sleeve. It's especially helpful when you want easier positioning, access closer to the edges, or need to place the blank in embroidery or heat-press equipment.
Popular customization methods include:
- Embroidery
- Heat transfer vinyl (HTV)
- DTF transfers
- Sublimation
- Screen printing
- Fabric markers and other craft applications
For sublimation and other full-coverage designs, the flat construction makes it easier to extend artwork toward the edges without having to work around an existing side seam.
Must Be Finished with a Plain Seam
After customization, fold and sew the blank into its finished can cooler shape using a plain seam, as shown in the product images.
Do not use an abutted seam for these foam blanks. The pre-cut shape and seam allowance are designed specifically for plain-seam construction.
Pre-Cut and Ready for Production
Each panel is already cut to the correct shape, so there's no need to create your own pattern or cut bulk foam material before decorating.
- Approximately 4.5" wide across the main panel
- Approximately 4" tall
- Approximately 4" × 4" main print area
- Approximately 0.25" seam allowance on each side
The finished sleeve is designed for regular 12 oz cans and can also fit around the lower portion of many 16 oz cans and similarly sized bottles.
Premium 4mm Polyfoam
TahoeBay unsewn blanks are made with soft 4mm polyfoam laminated with scuba-knit polyester fabric. The material provides the same soft, insulating feel as our finished foam can coolers while giving creators the flexibility to decorate before assembly.
Multicolor 25-Pack
The Multicolor 25-Pack includes a wide assortment of TahoeBay colors, including Hot Pink, Royal Blue, Bright Orange, Kelly Green, Yellow, Mint, Teal, Lime Green, Red, Navy, Purple, Fuchsia, Coral, Texas Orange, Brown, Sandstone, Black, White, Gray, Camo, Pink Camo, Neon Blue, Blush, Aqua, and additional coordinating shades.
Single-color 25-packs are also available in Black and White.
Multicolor packs are pre-packaged and colors cannot be substituted.
Great for Makers & Production Shops
- Embroidery businesses
- Sublimation and heat-transfer projects
- Custom product shops
- Business logos and promotional merchandise
- Personalized gifts and event products
- Batch production and specialty sewing projects
Each pack includes 25 pre-cut unsewn foam can cooler blanks, with automatic bulk discounts available when purchasing multiple packs.
Packaged to Help Protect the Blanks
TahoeBay ships these blanks in cardboard boxes rather than tightly compressing them in plastic wrap, helping reduce wrinkles and compression before customization.
Unfinished blank product only — sewing is required. No logos, names, or custom designs are applied.
Assembly reminder: These foam blanks must be sewn using a plain seam.
TahoeBay is a US Veteran-owned brand supplying blank can coolers and production-ready materials to makers, businesses, and creative customers.
Shipping Times & Information
Orders are fulfilled through Amazon’s delivery network. Standard shipping is free within the contiguous United States, regardless of order size:
| Shipping Speed | Order-to-Delivery Time | Fee |
|---|---|---|
| Standard | 5–9 business days | Free* |
| Expedited | 3–6 business days | $25 |
*Standard shipping to Alaska, Hawaii, and Puerto Rico is a flat $15.
Need it sooner? Expedited orders typically arrive within 3–6 business days, but we can’t guarantee delivery by a specific date. If you need your order in less than 6 business days, we recommend ordering directly from our Amazon store instead.
A few things to know:
- Delivery timeframes are provided by the carrier and are not guaranteed. They are measured from when you place your order, not from when it ships.Â
- Tracking details are provided as your order gets closer to delivery.
- Orders are sometimes split into more than one shipment, depending on product availability at Amazon warehouses.
We want you to be completely satisfied with your purchase. If for any reason you are not satisfied, our return policy ensures a hassle-free process. Please review the following guidelines to initiate a return:
1. Condition of Items: Items must be returned in new condition to be eligible for a refund. This includes the original packaging, all accessories, tags, labels, and any promotional materials that were included with the product.
2. Return Period: You have a 30 day period from the date of purchase to initiate a return for a full refund. After this period, refunds may be subject to approval.
3. Proof of Purchase: A valid proof of purchase, such as an order number or receipt, is required to process a return.
4. Return Process: To initiate a return, please contact our customer service team at creative@tahoebay.com. We will guide you through the return process, provide you with a return authorization, and address any questions you may have.
5. Return Shipping and Restocking Fee: You are responsible for arranging and covering the cost of return shipping. A 10% restocking fee will be applied to refunds of over $200.00.
6. Inspection and Refund: Once we receive the returned items, our team will inspect them to ensure they are in new condition. Upon successful inspection, we will process a refund to your original payment method. Refunds may take between 3 and 10 days to process depending on the payment method.
Please note that any items returned in a condition other than new, including signs of wear, damage, or missing components, may result in a partial refund or denial of the return.
Defective Item Replacements
If an item purchased directly from TahoeBay.com arrives defective, please contact us at creative@tahoebay.com and provide your TahoeBay.com order number along with a clear photo showing the defect. Once the defect has been reviewed and confirmed, we will arrange a replacement for the affected item.
This replacement policy applies only to orders placed directly through TahoeBay.com. Orders placed through another marketplace or sales channel are subject to the policies and customer support process of the platform through which the order was placed.
